What Will One Blank Weigh?

Pick one of seven shapes or a DXF file, enter its size and gauge, and get the weight of one blank and the whole order in carbon steel, its cut length, and the coil steel to buy.

Blank size

Steel to Buy optional

One blank
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Whole order
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Flat area
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One blank, thinnest
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One blank, thickest
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Whole order, thickest
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Cut length, holes included
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Outside size
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1,000 blanks weigh
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Quote These Numbers Open This Nest in the Nest Calculator

Weight = flat area × gauge × 0.2836 lb per cubic inch, the density of carbon steel. The thinnest and thickest weights use the gauge tolerance; use the one on your steel spec. Steel to buy uses the best simple layout for the shape (straight or staggered for circles and rings, flipped for trapezoids, honeycomb for hexagons, straight rows either way round for the rest) and leaves out coil ends. Steel to buy isn't worked out for L-shapes; the die designer lays those out.

How It's Calculated

Circle area
π × diameter² ÷ 4
Ring area
π × (outside diameter² − hole diameter²) ÷ 4
Slot
(length − width) × width + π × width² ÷ 4
Trapezoid
(long side + short side) ÷ 2 × height
Hexagon
√3 ÷ 2 × across the flats²
Circle with flats
circle area less the two segments the flats cut off
L-shape
width × bottom leg + (height − bottom leg) × side leg
Weight
area × gauge × 0.2836 lb per cubic inch
Weight range
area × (gauge ± tolerance) × 0.2836
Steel to buy
quantity × coil width × gauge × 0.2836 ÷ blanks per inch of coil

Related: What Gauge Means · Lift Planner · Blanking

Questions About Blank Weight

How do you calculate the weight of a steel blank?

Multiply the flat area of the blank by its thickness to get its volume in cubic inches, then by the density of steel. Carbon steel weighs about 0.2836 lb per cubic inch, which is 490 lb per cubic foot.

Can I use my own part drawing?

Yes. Choose From a DXF File under Shape and pick the file. It is read on your computer, not uploaded: the outline and holes are found, and lines on border, title block, dimension and note layers are left out. If the numbers look right, Quote These Numbers attaches the same file to your quote request. Use a flat pattern, not a formed part, and check the drawing above matches your part.

Why does the real weight differ from the calculated weight?

Steel is never exactly the nominal gauge. Mills roll to a tolerance, coils can be thicker in the middle than at the edges, and coatings such as galvanizing add weight. The thinnest and thickest weights show how far the gauge tolerance alone can move the number.

What is the difference between gauge and thickness?

A gauge number is an old shorthand for a thickness: the higher the number, the thinner the steel. 12 gauge sheet steel is 0.1046 in, 14 gauge is 0.0747 in. Most prints today call out the decimal thickness, and this calculator works in decimals.

Why buy more steel than the blanks weigh?

Blanks are cut from a coil, and the skeleton between them and the strip along each edge become scrap. How much depends on the nest. A circle cut from a coil rarely uses more than about 80% of the steel, so the steel to buy is always more than the order weighs.

Related Lesson What Gauge Means