How Many Blanks Does One Coil Make?

Enter a coil and a blank, and see how long the coil is, how many blanks it makes, and how many coils your order takes.

Coil and blank

The Coil

The Blank

Blanks per coil
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Coil length
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Coil outside diameter
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Coils for the order
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Steel for the order
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Steel used, –
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Weight per inch of width
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One blank weighs
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Blanks from the last coil
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Quote These Numbers See This Nest

Coil length = coil weight ÷ (width × gauge × 0.2836 lb per cubic inch). Blanks per coil uses the best simple layout for the shape from the Nest Calculator, and counts only whole blanks. Coil ends lost covers the head and tail that can't be run; your line sets the real figure. Blanks per coil isn't worked out for L-shapes; the die designer lays those out.

How It's Calculated

Coil length, in
coil weight ÷ (coil width × gauge × 0.2836)
Outside diameter
√(inside diameter² + 4 × length × gauge ÷ π)
Weight per inch of width
coil weight ÷ coil width
Blanks per coil
⌊(length − ends lost) × blanks per inch of the best layout⌋
Coils for the order
⌈quantity ÷ blanks per coil⌉

Related: How a Coil Becomes Blanks · Nest Calculator

Questions About Coils

How do you find the length of a steel coil?

Divide the coil's weight by the weight of one inch of its length: width × thickness × 0.2836 lb per cubic inch for carbon steel. A 40,000 lb coil 60 in wide in 0.105 in steel is about 22,400 in, or roughly 1,870 ft.

What is PIW?

Pounds per inch of width: the coil's weight divided by its width. Mills, service centers and press lines use it to set coil weight limits, because a coil's handling and its load on an uncoiler both scale with it.

Why are some blanks lost at each end of a coil?

The head of a coil has to be threaded through the straightener and into the die, and the tail runs out before the last full blank. The steel in between is often off-flat or marked, too. How much is lost depends on the line, so enter your own figure.

How do you find a coil's outside diameter?

The steel wound on a coil fills a ring between the inside and outside diameters. Its area, π ÷ 4 × (OD² − ID²), equals the coil's length times its thickness, which gives the outside diameter.

Where We Do This Blanking